SIMULATION MODE

Live Floor Demo Dashboard

Interact with live telemetry logs and simulated triggers showcasing how UniMesh monitors critical thresholds.

SYSTEM SIMULATING (ACTIVE)

Telemetry speed: 1.0s interval

Total Filler Count

14,248

✔ Live counting active

Filler Speed (BPM)

122

✔ Stable target (120-125)

Line OEE Efficiency

89.2%

✔ Above target (85%)

Total Rejection Rate

0.32%

✔ Below warning limit (0.75%)

Bottling Line Rejection Breakout

Live defect counters from inline optical inspection sensors.

Cap Misalignment

12 bottles

Underfill Defect

24 bottles

Label Misalignment

9 bottles

Active Warning Alerts

✔ No active warnings. All thresholds clear.

Rack Space Occupancy

68.75%

✔ Balanced inventory layout

Active Pallets Tracked

In rack storage bins

Inward Pallets (Shift)

104

Transfers scanned

Outward Orders (Shift)

Dispatched orders

Dynamic Rack Capacity Layout Map

Live spatial feedback showing bin allocations across 32 rack compartments.

● Full (Red) ● Empty (Muted)

WMS System Alerts

✔ No active shelf location warnings.

Electrical Energy (Shift)

1,482 kWh

Cumulative consumption

Average Power Factor

0.98

✔ Normal (Above 0.95)

Total Running Load

42.8 kW

✔ Within limits

Substation Uptime

99.98%

Main HT feeder lines

Three Phase Voltage Bus Parameters

Live line-to-neutral distribution readings in real time.

⚠ Phase Under-Voltage Detected

PHASE L1

238 V

✔ Normal Voltage

PHASE L2

241 V

✔ Normal Voltage

PHASE L3

239 V

✔ Normal Voltage

Active Pumps Running

3 / 7

✔ System capacity stable

Pumps ON

Active electrical relays

Pumps OFF

Standby state pumps

Industrial Pump Array Controls

Start/Stop main feeder pumps and monitor active electrical relay status.

PUMP 1

OFF

PUMP 2

PUMP 3

OFF

PUMP 4

PUMP 5

OFF

PUMP 6

OFF

PUMP 7

Blending Section - Line Status

Real-time feed monitoring line parameters & linked actuators.

LINE ID	VALVE STATUS	LIQUID LEVEL	LINKED PUMP

Pump Assignment

Map each blending line to its designated pump relay. Select one pump per line and submit.

Line → Pump Assignment Matrix

—	PUMP 1	PUMP 2	PUMP 3	PUMP 4	PUMP 5	PUMP 6	PUMP 7

MSEDCL (Utility)

412 KWH

Grid import active

SOLAR Gen

284 KWH

✔ Clean generation active

Total DG

92 KWH

Standby power backup

Total TG

150 KWH

Turbine gen output

GT (Transformer)

210 KWH

Main PCC substation

Others

65 KWH

Auxiliary loads

Generation & Consumption Breakdown

Weekly load distributions across all major power lines and generators.

Week

Energy Peak Alerts

Live system warnings regarding power spikes or poor power factor.

Solar Optimum: Solar gen peaked at 92% capacity today between 12:00 PM and 1:30 PM.

Power Factor Status: Average Power Factor is stable at 0.98. No penalties index.

Current Billing Tier

Tier 1 - Standard Rate

MSEDCL Tariff active. DG off-load mode active.

Real-Time Power Meters (Modbus RTU Channels)

MSEDCL Main

184 kW

Voltage -242.60 V

Current -253.1 A

Bottling Line 1

82 kW

Voltage -241.20 V

Current -113.2 A

Bottling Line 2

76 kW

Voltage -241.50 V

Current -104.8 A

Warehouse Meter 1

35 kW

Voltage -243.10 V

Current -48.2 A

Office 1

45 kW

Voltage -242.00 V

Current -61.9 A

Rinsing Index

0.000

Jet pressure & alignment check

Filling Index

0.000

Fill volume & turbidity level

Sealing Index

0.000

Cap integrity & torque tightness

Labeling Index

0.000

Label placement & MRP check

Outer Packaging Index

0.000

Carton check & partitions count

Real-Time Quality Check Parameters

Live edge camera & weight checks telemetry.

IQMS FTD: 0

Quality Parameter	No of Samples	No of Rejected	Results IC

Over All Quality Index (%)

Average line qualification rating trend history.

Current Quality Status: ✔ OPTIMAL (99.85%)

Allied Blenders & Distillers Limited — Cross-Factory Quality Analysis

Live quality index benchmarking across all manufacturing units. Values update every second.

LIVE TELEMETRY

Over All Index Comparison (By Location)

Multi-parameter quality score index mapped per unit factory.

Over All Index Share %

Percentage distribution of overall quality factors across units.

Allied Blenders & Distillers Limited — Unit Quality Matrix

Location-wise breakdown of quality indices. All values represent live rolling averages.

--:--:--

Location Name	Rinsing Index	Filling Index	Sealing Index	Labeling Index	Outer Packaging Index	Overall Index

Bottling Line Overview — Progress Bar

Live machine status across all bottling lines. Click any line to view details.

LIVE TELEMETRY

Number of
Lines

Rinser / Washing Machine

Filling Machine

Capping Machine

Labeling Machine

Pick and Place Machine

Box Packing Machine

Bottling No 1

TARGET

PRODUCED

PRODUCTIVITY

99%

OEE

99%

AVAILABILITY

98%

PERFORMANCE

100%

QUALITY

Live Machine Status

Machine No 1

SKU Info & Speed

SKU: 0

Design Speed: 0

Actual Speed: 0

Efficiency: 0%

Shift: A

Real-Time OEE & Speed Trend (Last 30s)

Live telemetry trend plotted from edge gateways.

Filler BPM (Speed) OEE Efficiency (%)

Live Floor Demo Dashboard

Bottling Line Rejection Breakout

Active Warning Alerts

Dynamic Rack Capacity Layout Map

WMS System Alerts

238 V

241 V

239 V

Industrial Pump Array Controls

Blending Section - Line Status

Pump Assignment

Generation & Consumption Breakdown

Energy Peak Alerts

Real-Time Power Meters (Modbus RTU Channels)

Real-Time Quality Check Parameters

Over All Quality Index (%)

Allied Blenders & Distillers Limited — Cross-Factory Quality Analysis

Over All Index Comparison (By Location)

Over All Index Share %

Allied Blenders & Distillers Limited — Unit Quality Matrix

Bottling Line Overview — Progress Bar

Bottling No 1

Live Machine Status

Real-Time OEE & Speed Trend (Last 30s)

MSEDCL Main - Live Waveforms

Voltage R-Y-B (Line-Neutral)

Voltage RY-YB-BR (Line-Line)

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